Cryogenic Vacuum Pumps

Cryopumps are commonly cooled by compressed helium, though they may also use dry ice, liquid nitrogen, or stand-alone versions may include a built-in cryocooler. Baffles are often attached to the cold head to expand the surface area available for condensation, but these also increase the radiative heat uptake of the cryopump. Over time, the surface eventually saturates with condensate and thus the pumping speed gradually drops to zero. It will hold the trapped gases as long as it remains cold, but it will not condense fresh gases from leaks or backstreaming until it is regenerated. Saturation happens very quickly in low vacuums, so cryopumps are usually only used in high or ultrahigh vacuum systems.

The cryopump provides fast, clean pumping of all gases in the 10−3 to 10−9 Torr range. The cryopump operates on the principle that gases can be condensed and held at extremely low vapor pressures, achieving high speeds and throughputs. The cold head consists of a two-stage cold head cylinder (part of the vacuum vessel) and a drive unit displacer assembly. These together produce closed-cycle refrigeration at temperatures that range from 60 to 80K for the first-stage cold station to 10 to 20K for the second-stage cold station, typically.

Regeneration of a cryopump is the process of evaporating the trapped gases. During a regeneration cycle, the cryopump is warmed to room temperature or higher, allowing trapped gases to change from a solid state to a gaseous state and thereby be released from the cryopump through a pressure relief valve into the atmosphere.

Most production equipment utilizing a cryopump have a means to isolate the cryopump from the vacuum chamber so regeneration takes place without exposing the vacuum system to released gasses such as water vapor. Water vapor is the hardest natural element to remove from vacuum chamber walls upon exposure to the atmosphere due to monolayer formation and hydrogen bonding. Adding heat to the dry nitrogen purge-gas will speed the warm-up and reduce the regeneration time.

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